Industry-Leading
Coating Systems
TUFFLEX POLYMERS’ decking and waterproofing products are engineered for demanding applications. Browse by category below for descriptions, coverage rates, mixing ratios, and safety information.
100% solids, solvent-free epoxy-polyamine primer with low viscosity. Excellent adhesion to concrete and plywood. Low odor — suitable for interior applications.
Mix Ratio
2 parts Side-A (Clear) : 1 part Side-B (Amber). Mix by hand min. 3 minutes, or use mechanical mixer. No induction time required.
Coverage & Cure
Apply at 250–350 sq ft/gal depending on substrate porosity. Allow min. 3 hrs at 77°F before applying membrane coats. Pot life reduced in high heat.
Packaging
Kit sizes: 1½ gal, 3 gal, 15 gal
Two-component epoxy primer formulated for enhanced adhesion to difficult substrates including metal and damp concrete. Strong penetrating characteristics.
Coverage
Approx. 250–350 sq ft/gal depending on substrate porosity and profile.
Mix / Application
Two-component product. Consult data sheet for exact mix ratio. Apply by roller or brush. Allow full tack before topcoating.
Solvent-based epoxy primer designed for use in TUFFLEX decking systems, offering excellent bonding to concrete and wood substrates.
Coverage
250–350 sq ft/gal; varies by substrate porosity.
Application
Two-component system. Consult data sheet for mix ratio. Apply by roller. Ensure surface is dry, clean, and free of contaminants before use.
Water-based epoxy primer — low VOC, low odor, environmentally friendly formulation suitable for interior or enclosed deck areas.
Coverage
250–350 sq ft/gal depending on porosity. Suitable for concrete and primed plywood.
Application Notes
Water-based formula. Easy cleanup with water. Allow full cure before overcoating. Excellent for enclosed or low-ventilation environments.
Water-based epoxy sealer-primer offering excellent penetration and bonding to porous concrete, masonry, and plywood substrates.
Coverage
250–350 sq ft/gal. Apply to properly prepared, clean, dry substrates.
Mix / Application
Two-component water-based system. Mix per data sheet instructions. Apply by roller or brush. Easy water cleanup.
Specialty vehicular-rated penetrating epoxy primer for use under high-traffic and vehicular deck systems. Maximizes adhesion on concrete decks subject to heavy loads.
Coverage
250–350 sq ft/gal on concrete. Coverage varies with substrate profile and porosity.
Application Notes
Designed for vehicular traffic-bearing deck systems. Follow TUFFLEX installation spec sheets for proper system integration.
100% solids, solvent-free polyurethane base membrane. Zero VOC, ideal for enclosed spaces and environmentally sensitive job sites.
Application
Apply by squeegee, roller, or notched trowel. Backroll after each pass. Two coats typically required on uneven or sloped surfaces.
Cure Time
Allow 16–24 hrs between coats. Cure rate depends on temperature and humidity.
Best Use
Enclosed parking structures, indoor-outdoor transitions, or zero-VOC mandated projects.
Resilient base coat for standard outdoor deck and roof applications. Moisture-cured polyurethane providing crack-bridging and waterproofing performance.
Application
Single-component — no mixing required. Apply by squeegee, roller, or notched trowel. Backroll after pass.
Cure
16–24 hr recoat window. Cures faster in warm, humid conditions. Min. application temp: 45°F.
Storage
Seal opened containers with polyethylene blanket. Use within 1–2 days of opening. 9-month shelf life unopened.
Standard base membrane for ELASTA-TUFF vehicular and pedestrian deck systems. Single-component moisture-cure polyurethane — no mixing curing agent required.
Application Method
Apply by squeegee, roller, or notched trowel. Always backroll. No mixing required — single component moisture-cure product.
Cure / Recoat
16–24 hrs cure between coats at standard conditions. Cold weather: add Tufflex Accelerators to speed cure. Min. application temp: 45°F.
Shelf Life & Storage
9 months unopened, stored below 80°F. Opened containers must be used within 1–2 days. Blanket with polyethylene sheeting before re-sealing.
Primer Required
Apply TUFFLEX water-based or solvent-based epoxy primer at 250–350 sq ft/gal before application.
Moisture-cured polyurethane base coat designed for buried membrane and below-grade waterproofing applications requiring superior flexibility.
Application
Squeegee, roller or notched trowel. Backroll after application. Apply at min. 45°F ambient temperature.
Two-component polyurea base coat offering rapid-cure, high-performance waterproofing and elasticity. Ideal for projects requiring fast return-to-service.
Mix / Application
Two-component polyurea. Requires plural-component spray equipment. Consult TUFFLEX tech bulletin for exact mix ratios and equipment specs.
Aromatic aliphatic urethane intermediate coat providing UV-stable color and added membrane thickness. Bridges between base and finish coats.
Application
Apply by roller. Backroll for even coverage. Used as intermediate color coat between base membrane and top coat in TUFFLEX systems.
Aromatic intermediate coat for ELASTA-TUFF systems. Provides additional mil thickness and pigmentation prior to aliphatic finish coat application.
System Use
Used exclusively in ELASTA-TUFF vehicular and pedestrian systems between 5000 base coat and 6000-AL aliphatic top coat.
Two-component polyurea intermediate coat providing rapid-cure thickness build in UREA-TUFF coating systems. High tensile strength and elongation.
Mix / Application
Two-component polyurea. Requires spray equipment. Follow TUFFLEX specification for system integration with 4260 base and 4290 top coat.
UV-stable aliphatic urethane finish coat. Maintains color and gloss long-term. Available in a full range of custom colors. Excellent chemical and abrasion resistance.
Application
Apply by roller or sprayer as final wear surface. Provides long-term color retention and UV resistance over aromatic intermediate coats.
Finish Options
Available in standard and custom colors. Can be broadcast with aggregate for texture/slip resistance prior to full cure.
Aliphatic polyurethane top coat for ELASTA-TUFF systems. Provides color retention, UV resistance, and wear surface for vehicular and pedestrian decks.
System Pairing
Used as final coat over ELASTA-TUFF 5000 base and ELASTA-TUFF 6000-AR intermediate coats for complete pedestrian and vehicular deck systems.
Two-component aliphatic polyurea top coat delivering a rapid-cure, UV-stable finish with high abrasion resistance for the UREA-TUFF system.
Mix / Application
Two-component polyurea — requires plural-component spray equipment. Follow TUFFLEX specs for system layering with 4260 and 4270 products.
Rounded flint shot silica aggregate broadcast into wet top coat to create a slip-resistant walking/driving surface. Available in multiple gradients.
Custom blended aggregate mixes designed for specific coating systems, aesthetic requirements, or unique slip-resistance performance specifications.
Rubber granule aggregate providing cushioned, resilient texture when broadcast into pedestrian deck systems. Ideal for pool decks and recreational areas.
* Contact TUFFLEX directly for pricing, sizing, and availability on all aggregate products.
Polyester woven reinforcing fabric tape used to reinforce deck seams, cracks, and transitions within TUFFLEX coating systems. Prevents cracking at stress points.
Usage
Embed into wet base coat over all cracks, seams, control joints, and substrate transitions. Press firmly to ensure full adhesion. Overcoat with additional base coat passes.
Woven glass reinforcing tape for high-stress joints and areas requiring premium tensile reinforcement within TUFFLEX waterproofing systems.
Usage
For high-movement joints and transitions requiring maximum tensile strength. Embed in wet base coat. Ensure full saturation of fabric before overcoating.
Need Coverage Calculations or System Specs?
Contact TUFFLEX directly for project-specific coverage estimates, safety data sheets, and complete system specifications.